Improve Productivity. Reduce Waste. Build Operational Excellence.
We help manufacturing organizations improve productivity, quality, delivery, cost and operational performance through structured Lean and Operational Excellence solutionsss.
Increase output from existing resources by eliminating process inefficiencies and waste.
Reduce manufacturing costs by eliminating waste, losses & inefficient processes.
Reduce defects, rework and process variation while improving process consistency.
Improve process flow, lead time and delivery reliability across operations.
Improve Productivity. Reduce Waste. Build Operational Excellence.
We help manufacturing organizations improve productivity, quality, delivery, cost and operational performance through structured Lean and Operational Excellence solutionsss.
Increase output from existing resources by eliminating process inefficiencies and waste.
Reduce manufacturing costs by eliminating waste, losses & inefficient processes.
Reduce defects, rework and process variation while improving process consistency.
Improve process flow, lead time and delivery reliability across operations.
Transform Your Manufacturing Performance
Universal Edge Services helps manufacturing organizations improve productivity, optimize operations, reduce waste, and build sustainable operational excellence.
Transform Your Manufacturing Performance
Universal Edge Services helps manufacturing organizations improve productivity, optimize operations, reduce waste, and build sustainable operational excellence.
Helping Organizations Build Better, More Productive Operations
Universal Edge Services (UES) helps organizations improve operational performance through practical, structured and results-focused solutions across productivity, cost, quality, delivery, equipment reliability and supply chain.
Our approach combines Operational Excellence, Lean Manufacturing, Factory Layout, TPM, Supply Chain Excellence, QMS, Training and Digital Transformation to address business challenges and deliver meaningful, sustainable results.
Helping Organizations Build Better, More Productive Operations
Universal Edge Services (UES) helps organizations improve operational performance through practical, structured and results-focused solutions across productivity, cost, quality, delivery, equipment reliability and supply chain.
Our approach combines Operational Excellence, Lean Manufacturing, Factory Layout, TPM, Supply Chain Excellence, QMS, Training and Digital Transformation to address business challenges and deliver meaningful, sustainable results.
Helping Organizations Build Better, More Productive Operations
Universal Edge Services (UES) helps organizations improve operational performance through practical, structured and results-focused solutions across productivity, cost, quality, delivery, equipment reliability and supply chain.
Our approach combines Operational Excellence, Lean Manufacturing, Factory Layout, TPM, Supply Chain Excellence, QMS, Training and Digital Transformation to address business challenges and deliver meaningful, sustainable results.
Industry-Focused Consulting for Manufacturing & Business Performance
Electrical & Electronics
Improve productivity, quality, process efficiency and material flow while reducing defects, waste and lead time.
Automotive
Strengthen manufacturing productivity, quality, equipment reliability, material flow and supply chain performance.
Health Care
Improve process efficiency, quality systems, workplace practices and operational performance across healthcare operations.
Food and Beverage
Improve productivity, quality, process consistency, material flow and supply chain performance in food and beverage operations.
Chemical
Strengthen operational efficiency, quality management, equipment reliability and supply chain performance in chemical operations.
Plastics & Packaging
Improve production efficiency, quality, material flow, equipment performance and cost competitiveness.
Engineering & Industrial
Improve manufacturing processes, productivity, quality, layout, equipment reliability and overall operational performance.
Industrial Equipment
Optimize manufacturing processes, factory layouts, equipment performance, quality and supply chain operations.
Solutions Designed Around Your Business Problems
Quality Improvement
Productivity Improvement
Cost Reduction
Equipment Reliability
Supply Chain Performance
People Capability
Factory Transformation
Management Systems
Solutions Designed Around Your Business Problems
Quality Improvement
Productivity Improvement
Cost Reduction
Equipment Reliability
Supply Chain Performance
People Capability
Factory Transformation
Management Systems
Quality Improvement
Productivity Improvement
Cost Reduction
Equipment Reliability
Supply Chain Performance
People Capability
Factory Transformation
Management Systems
Our Impact: Measurable Improvements in Productivity, Quality, Cost & Delivery
Reduction
Redcution
Reduction
Improvement
Optimization
Our Impact: Measurable Improvements in Productivity, Quality, Cost & Delivery
Reduction
Redcution
Reduction
Improvement
Optimization
Case Studies - Real Results from Operational Excellence
Assembly Line Optimization
Productivity improvement
- Standard work
- Line balancing
UES redesigned and balanced the assembly line, introduced standard work, and ensured tools and materials were available at the point of use. This improved workflow reduced unnecessary movement, minimized delays.
Inventory & Cash Flow
Finished goods inventory
- S&OP
- Demand alignment
Rising inventory was tying up valuable cash. UES implemented Sales & Operations Planning (S&OP), daily performance reviews, and structured follow-ups to align sales, operations, production, and customer demand.
Foundry Improvement Process
Cost per piece
- Process optimization
- Waste reduction
High per-piece manufacturing cost was affecting the client’s competitiveness. UES improved the foundry process by optimizing coating materials, reducing coating layers, and streamlining repetitive fettling and rework activities.
Factory Space Optimization
Factory space requirement
- Lean layout
- Flow improvement
Rapid business expansion required 10× growth within only 5× the available area, creating a need to improve factory space utilization without reducing capacity. UES reduced cycle times through Kaizen, balanced the production
Production Planning & OTD
On-time delivery achieved
- Production control
- Tracking
Lack of structured production planning led to daily firefighting and customer-driven priorities. UES introduced a structured Excel-based planning system with automated formats for better planning, tracking, and operational control.
OEE & TPM Improvement
OEE: 63% to 83%
- TPM
- Downtime reduction
Low equipment effectiveness was limiting production capacity and productivity. UES identified key losses and downtime, then implemented focused TPM actions to improve machine availability, performance, and utilization.
Leadership That Understands Operations
Two professionals. One shared commitment to help MSME organizations achieve operational excellence and sustainable growth.
Priti Chavan
MS in Robotics from the faculty of Power and Aeronautical Engineering from Warsaw University of Technology, certified Lean Six Sigma professional, 15+ years of experiencing in improving precision and productivity through low-cost automation, operational excellence, lean manufacturing and POSH compliance.
Enabling
Manufacturing
for a Better
Tomorrow
Sagar Bhandge
M.Tech in Lean Manufacturing (BITS Pilani) and a certified Lean Six Sigma & TPM Professional. Bringing 15+ years of expertise in transforming shop floors through Lean, Six Sigma, TPM, TOC, TQM, and advanced Lean Factory Layout Design.
DEVELOPMENT
EXCELLENCE
GROWTH
TOMORROW
Expert Insights
Explore practical insights, proven methodologies and actionable ideas from Universal Edge Services
Expert Insights
Explore practical insights, proven methodologies and actionable ideas from Universal Edge Services
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Operational Excellence & Lean Manufacturing
Discover practical approaches to AI assisted Lean Manufacturing, Kaizen, productivity improvement and waste reduction that create sustainable operational performance.
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Factory Layout Design
Explore how factory layout design, line balancing, material flow and space optimization can improve manufacturing efficiency, maximize capacity and significantly reduce capital investment.
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Total Productive Maintenance (TPM)
Explore TPM in process industries, its unique advantages, and how it compares with Lean Manufacturing and Six Sigma.
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Corporate Training & Capability Building
Explore insights on Lean training, leadership development, employee capability and continuous improvement culture for sustainable performance.
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Operational Excellence & Lean Manufacturing
Discover practical approaches to AI assisted Lean Manufacturing, Kaizen, productivity improvement and waste reduction that create sustainable operational performance.
-
Factory Layout Design
Explore how factory layout design, line balancing, material flow and space optimization can improve manufacturing efficiency, maximize capacity and significantly reduce capital investment.
-
Total Productive Maintenance (TPM)
Explore TPM in process industries, its unique advantages, and how it compares with Lean Manufacturing and Six Sigma.
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Supply Chain Excellence
Explore practical strategies for S&OP, inventory optimization, production planning, material flow and lead-time reduction.
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Corporate Training & Capability Building
Explore insights on Lean training, leadership development, employee capability and continuous improvement culture for sustainable performance.
From Business Challenges to Sustainable Results
A structured, hands-on approach to Operational Excellence and business improvement—from understanding challenges and identifying root causes to implementing improvements, measuring results and sustaining performance.
Client Appreciation & Proven Results
Feedback from clients across operational improvement and implementation projects.